7 Different Style & Types of Rigid Boxes

7 Different Style & Types of Rigid Boxes

Rigid boxes have become the priority of brands wishing to make their products hold a classy outlook. They are also known as Set-up boxes because of their sturdy appearance. Such type of packaging offers a luxury feel due to its premium presentation and well-constructed finish. The rigid boxes provide exceptional support to the product, therefore lack the quality of flexibility or fold up. These are four times thicker than the usual carton. These are mostly employed for high-end products. To further understand the concept, let’s start with its definition, leading to manufacturing, types, and style.

What are Rigid Boxes?

Rigid boxes are thick packaging materials designed by using chipboard under the paper wrap. The thick boxes without any fancy printing on their surface are used for the safety of electronics.

Custom rigid boxes are quite attractive and used by brands all around the globe to offer their customers an amazing unboxing experience. Such premium packages are utilized to give the product a majestic presence. Customized set-up boxes are usually employed for jewelry, smartphones, gift boxes, perfumes, and makeup.

How are they Manufactured?

Rigid boxes are produced using the following step-by-step procedure:

Appropriate selection of raw materials

High-quality paperboard or chipboard is used in the base of rigid boxes. This makes the package hard, tough, and durable.

Size and Shape Cutting

The selected raw material is then passed through the machines to get the appropriate dimensions of the set-up box. Proper cutting is done to get the perfect folding.

Construction of Box

The folding is made along the creases to get the box of appropriate size and shape. After giving the partial finish, tape or glue is applied to keep the sides fixed to their defined position.

Strengthening the Box (Optional)

Some brands use metal ends or corner shields to make the box strong and give it an extravagant finish for potential customers.

Embellishment of Box

To make the box appealing to the target customers, the outer surface of the box is decorated with customized paper or fabric. The brands aspiring for high-quality rigid boxes could also go for embossing, debossing, foil stamping, and various other ornamental elements.

How Rigid is Different from Corrugated & Folding Cartons

Corrugated packaging boxes and folding cartons are common types of packages used all around the world for the packing of distinct products. But have you ever thought about how rigid boxes are different from all the other boxes available in the competitive market?

Full-finish rigid boxes are quite tough in structure. They hold great support and offer a luxurious texture to the product inside the package. It is a trendy alternative that grips a solid construction and does not allow anything to change its shape or feel.

However, the other products are quite similar; and become very difficult to discriminate. Folding cartons and corrugated cardboard are cost-effective and do not carry any distinction with respect to their presentation. Let us have a look at the following table:

Rigid BoxesCorrugated BoxesFoldable Boxes
Solid and tough in structure.Strong and do not collapse easily.Lack the required strength and get damaged effortlessly.
Product Protection
Efficiently protect the product from damage.Efficiently protect the product from damage.Protect only if it has box inserts.
Production Cost
Hold high cost of production.The cost increase with printing and finishing.The cost increase with printing and finishing.
Attractive Feel
Hold great attraction for the target customers.The attractive feel depends on the printing and finishing.The attractive feel depends on the printing and finishing.

Different Types of Rigid Packaging

There are two basic types of rigid boxes:

Partial Finish

The partial finish refers to the rigid box that holds partial completion of wrapping the chipboard. In this specific type, the paper is wrapped just around the outer surface of the box but not inside the package. This is done to get the package done in less amount of time with the use of fewer raw materials, ultimately reducing the production cost. The chipboard could be seen in its natural form between the creases of the box. The chipboard is wrapped with ordinary or kraft paper in some cases.

Full Finish

The type of package that wraps the whole chipboard leaving no room for exposure to the inner sides is called a full-finish rigid box. The thick parts of the chipboard are separated according to the dimensions of the box and then given an amazing finish. Brands requiring extravagance could also go for lamination in custom box packaging to enhance their desirability for potential consumers.

6 Most Common Styles of Rigid Box

There are a variety of styles of rigid packaging available in the competitive market, some of which are explained below:

Magnetic closure boxes

The type of rigid box that offers an attractive outlook while holding two magnets in its structure is called a magnetic closure box. They have a luxurious top. The box close with a snap sound to ensure the safety of its contents.  These boxes are strong and stable. The package presents an incredible unboxing experience.

Collapsible Box

A collapsible box is a type of set-up box that operates a bit differently concerning its functionality. These boxes are foldable and could be assembled when needed. These are effortless to store. Shipping also becomes easy, creating convenience for retailers and consumers.  

Telescopic Lid Box

The structure of the telescopic lid box could be divided into 2 parts: the base and the lid. The lid closes the box while sliding over the base, eventually giving a telescopic vibe. This is a great packaging solution offering security and elegance to the contents inside the box. The base is generally larger than the lid to perfectly fit and close the box.

Hinged Lid Box

The type of box in which the top remains attached to the box base using a hinge is called a hinged lid box. This makes the box function quite graceful while keeping the opening and closing system smooth. These are usually utilized in exclusive product packaging.  

Book Style Box

The book-style box genuinely opens and closes like a book to keep the contents safe within the package. It takes the shape of a hard book cover when closed. This style of rigid box is generally used for luxurious food and clothing products.  

Drawer Style Box

The drawer-style boxes are quite similar to the shape of a matchbox. The box is pulled out of the fit using an attached ribbon or a hole. These are safe in horizontal positions but not very efficient in their vertical forms.

Use Custom Inserts to Fit the Box Style

There is no limit to the rigid box design. But you can think about other things only after deciding the appropriate rigid box style suitable for the safety and attraction of your quality product. The set-up boxes are just incomplete without inserts. They allow the product to fit inside the box and show everything in its place when opened by the worthy customer.

Custom packaging inserts are trending to turn the rigid boxes striking and give consumers an exquisite feel. These are designed specifically for the products and ensure safety while keeping everything undamaged in case of any type of shock. The custom inserts are usually manufactured with the use of plastic, foam, molded pulp, or corrugated cardboard.

Final Thoughts

Even after being strong, safe, and luxurious, the decision of choosing the right style and type of rigid box packaging heavily depends upon the type of product.  These boxes are suitable for expensive products. The setup boxes are reusable and could be used by customers for a variety of other purposes. Such packaging adds value to your product, enhancing brand recognition. They give consumers the feel of opening a custom gift box, which not only brings satisfaction but also happiness to the buyer’s living.

However, rigid boxes work well for small or medium-sized products but start losing their appealing factor as the size increases. These boxes demand high production costs which makes them out of reach for the brands striving to establish. The manufacturing of rigid boxes also takes more time than the other product packaging alternatives.

After deciding on the perfect packaging plan for your product, get in touch with Box agency as we hold nothing less than excellence for your quality products.

Stephan Benjamin

Stephan Benjamin, is a packaging expert at Box Agency, specializes in crafting durable solutions. With extensive experience in manufacturing, he knows the perfect materials for various packaging needs. He shares his expertise on all things packaging-related through his articles.

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