Packaging plays an important role in product safety so they reach their destination securely and effectively. These packaging materials range from plastic to foam and metal. Cardboard is one of the most popular packaging materials. This is a flexible and useful option for businesses ranging from retail to logistics.
Corrugated cardboard is commonly seen in standard packaging from the boxes used to ship products to the cartons you find on store racks. But what exactly is corrugated cardboard? The term “corrugated” refers to the wavy middle layer of the cardboard which is sandwiched between two level layers. This construction gives the material extra quality and strength compared to regular cardboard. The unique structure of corrugated cardboard allows it to retain and secure things during transportation and handling.
When Did Corrugated Cardboard Come Into Existence?
Corrugated cardboard as we know it was first invented in the 19th century. It all began in 1856 in England when Edward G. Healy and Edward E. Allen patented a process with which they pleated paper, giving it a wavy shape. The goal was to introduce this paper interior with the top hats to make them more durable and comfortable to wear. The first patent for this packaging material was received by Albert L. Jones in 1871. Custom corrugated cardboard had become an essential component in packaging by the 20th century for shipping goods due to its quality and ease of use.
What Are the Different Types of Corrugated Cardboard?
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Corrugated cardboard comes in different types each designed for particular uses and needs. Below are a few common types of corrugated cardboard:
1. Single Face Board
This type of board has one layer of fluted material supported by a flat liner board. It is usually used as a protective wrap around delicate products or as cushioning in packaging. Its lightweight nature makes it perfect for padding purposes.
2. Single Wall Board
Single wall board includes one layer of fluted material sandwiched between two layers of liner board. It is the most common type used in the production of shipping boxes. This sort of cardboard gives a great balance between quality and cost which makes it perfect for general shipping needs.
3. Double Wall Board
Double wall board is made with two layers of fluted material and three layers of liner board. This type is stronger and durable than a single wall board which makes it suitable for shipping heavier or more delicate things. It offers additional security for sensitive items.
4. Triple Wall Board
The strongest type of corrugated board is triple wall board which has three layers of fluted material and four layers of liner board. It is used for heavy applications where good quality is required such as shipping huge machinery or equipment.
What Are the Benefits Of a Corrugated Cardboard?
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Corrugated cardboard offers several advantages that make it an ideal packaging material. Here are some of its key benefits:
- Protection and Durability
- Environmentally Friendly
- Customizable
1. Protection and Durability
Corrugated cardboard gives great protection against harm during transport. The fluted inner layer acts as a pad that absorbs shocks and impacts. This makes it a reliable alternative for guaranteeing the security of delicate items during shipping.
2. Environmentally Friendly
Corrugated cardboard is made from recycled materials and can also be recycled after use. This makes it a more environmentally friendly choice compared to other packaging materials such as plastic. Using corrugated cardboard makes a difference by reducing waste and promoting sustainability.
3. Customizable
Corrugated cardboard is easily customizable in terms of shape and design. It can be printed with logos and item information that allows businesses to make branded bundling that reflects their identity. It can be custom fitted to fit particular item measurements and guarantees a perfect fit for the contents.
What Are The Popular Corrugated Box Styles?
There are several box styles made from corrugated cardboard that suit different packaging needs. Here are some of the most popular styles:
1. Regular Slotted Carton
The regular slotted carton (RSC) is the foremost widely used box style. It highlights folds of equal length that meet within the center when closed. RSC boxes are basic to assemble and offer reliable protection. They are perfect for shipping a wide range of items.
2. Half Slotted Carton
The half slotted carton is similar to the regular slotted carton but has only one set of flaps on the top, with no flaps on one side. HSC boxes are perfect for packaging items that have to be frequently gotten to or displayed. Their open side makes them helpful for retail packaging or fast recovery of contents.
3. Full Slotted Box
The full slotted box is a style where all four folds are of equal length and meet within the center when closed. This design gives a secure and sturdy closure, making it perfect for shipping a variety of products. FSB boxes are commonly utilized for heavy or bulk items due to their quality and durability.
4. Tab Lock Roll End
The tab lock roll end box features an interesting design where the best and bottom flaps fold into put and lock safely without the need for tape or glue. This box style gives a slick and secure closure that makes it perfect for packaging items that require easy assembly and a clean appearance. They offer both quality and convenience, giving protection while enhancing the presentation of the item.
Why Choose Corrugated Cardboard for Packaging Boxes?
Corrugated cardboard is a perfect packaging choice due to its quality and budget-friendly stuff. It offers excellent protection while being lightweight which makes a difference in decreasing shipping costs. Its recyclability and environmentally friendly benefits make it a sustainable choice. The material is flexible and allows for customization to fit a wide range of products.
How Corrugated Cardboard is Environmentally Friendly?
Corrugated cardboard is an eco-friendly packaging material that is made from recycled paper which reduces the requirements for pristine resources. It is recyclable to minimize the environmental effects. The broad use supports sustainability by reducing landfill waste and promoting recycling.
Cardboard or Corrugated, Which Is Best for Shipping Products?
Corrugated cardboard could be a better choice for shipping due to its fluted structure that offers superior quality and cushioning for included protection. It is especially perfect for delicate or heavy things that minimize the risk of damage during travel.
Packaging Type |
Best For |
Strength and Durability |
Recyclability |
Cardboard |
Lightweight items |
Moderate |
Can be recycled |
Corrugated Cardboard |
Heavy or fragile items |
High strength and shock resistance |
Highly recyclable |
Where To Get Customized Corrugated Cardboard Boxes?
Customized corrugated cardboard boxes can be obtained from packaging companies that specialize in producing custom made packaging solutions. Box Agency specializes in providing customized corrugated cardboard boxes and unique designs tailored to specific needs. We understand the specific requirements to ensure effective and aesthetic corrugated cardboard boxes.