Keep your products safe with custom mailer boxes that are designed to improve the unboxing experience while providing durability. These easily assembled, crush-resistant boxes provide secure...
Can’t Find what you’re looking for?? Our specialists can help! Request a Consultation
No Die & Plate Charges
Free Shipping
Quick Turnaround Time
Free Graphic Designing
Custom mailer box is a self-locking packaging solution commonly used for shipping and e-commerce for having a sturdy design, which features a double-sided wall construction with flaps that fold over and interlock without additional tape or adhesives. The top flap tucks into the box front, creating a secure closure. Mailer boxes are ideally used as shipping or subscription boxes to dispatch clothing, electronics, or other items that need extra protection.
Mailer packaging boxes are made from high-quality and long-lasting materials such as corrugated, cardboard, and kraft which also provides protection.
By offering customers an engaging branded unboxing experience, mailer boxes can greatly increase business exposure. Custom designs that include your logo and colors increase brand visibility and recognition. High-quality materials make a lasting impression and demonstrate your dedication to quality. Inserts and compartments are examples of unique structural elements that can improve product presentation and give your products a more upscale feel. Furthermore, personalized messages or promotional offers within the box promote customer loyalty.
We are dedicated to delivering eco-friendly mailer packaging materials that prioritize sustainability while keeping the durability and quality of boxes. Our packaging solutions are prepared to lower environmental impact while protecting your products.
With the range of printing and finishing options we provide for custom mailer boxes, you can make visually striking designs that truly convey your brand.
Choose our mailer boxes for your products because they are durable, customizable, and have a professional appearance. Our boxes, made of high-quality materials, protect your items during transit while remaining visually appealing. You can create a unique unboxing experience that improves brand recognition by having complete control over the design, including branding elements.
Box Style |
Mailer Boxes |
Retail Boxes |
All Custom Sizes & Shapes |
MOQ |
Starting from 100 Boxes |
Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
Printing |
Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
Finishing |
Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
Included Options |
Die Cutting, Gluing, Scored,Perforation |
Proof |
Flat View, 3D Mock-up, Physical Sampling (On request) |
Turnaround |
12 - 16 days / For Rush Order Contact Us |
Shipping |
Flat |
Natural Kraft brown recyclable and eco-friendly material.
A lightweight and cost-effective material.
A durable material ideal for shipping and protecting heavier retail products.
Submit artwork in vector format (PDF, AI, EPS) with a minimum resolution of 300 DPI to ensure clarity in printing. Raster images (JPEG, PNG) should also meet the same DPI requirements.
Include a 0.125" (3mm) bleed on all sides of your design to prevent cutting errors. Ensure that important text and logos are within the safe zone, at least 0.25" (6mm) from the edge.
Use CMYK color mode for accurate print colors. Avoid RGB, as colors may shift during printing.
Convert all text to outlines and ensure font size is at least 6 pt for readability. Line weights should be a minimum of 0.25 pt to avoid disappearing during printing.
Always review a digital proof of your artwork before finalizing the print to ensure accuracy.
Submit your custom design and specs for the boxes through the Website Portal and discussing with one of our Representative. Ensure that you include all relevant details such as dimensions, material preferences, and artwork files.
Once the design and requirements are submitted, you will receive a quotation based on the packaging type, order quantity, and additional customizations. This step includes reviewing costs for various features and ensuring they align with your budget.
Before full production, digital proofs or physical samples may be provided to review. This is your opportunity to make any final changes or corrections before mass production.
Once you approve the order it goes into production. Depending on the company, shipping timelines and tracking information will be provided once production is completed.
At the Box Agency, we value our customers’ feedback a lot. Let us take a look at what our valued clients have to say about our customized packaging services and solutions.
Everything you need to know about boxes. Can’t find the answer ? Please chat to our friendly team
The minimum order quantity is 100 units, with no maximum limit. The price per box can be reduced by buying boxes in quantity.
Bulk orders for mailer boxes may result in cost savings. The price is affected by the artwork design, the quantity of orders, the finishing options, and the packaging materials used. Give us a call at 346-299-2394 for particular discount information.
Yes, we can give mailer boxes extra features like handles for carrying convenience and inserts for safe product placement and improved presentation.
You do not need to provide a design for our packaging. Yes, if you have a design ready, we can incorporate it. If not, you can still rely on our experienced designers to handle every detail.
Yes, you can request a sample of a custom mailer box. This allows you to assess the materials, design, and quality before making a larger order. We have 3 types of packaging samples:
Type | Printing Options | Material Option | TAT | Pricing |
Random Sample | Already Printed Sample with Finishing | Kraft, Cardboard/
Corrugated |
9- 12 days | 50$ |
Plain Sample | Unprinted Plain Sample | Kraft, Cardboard/
Corrugated |
9- 12 days | 75$/100$ |
Pre-Production Sample | Printed Sample with Production Facilities according to Client Requirement | Kraft, Cardboard/
Corrugated |
10-14 days | 100$/ 150$ |
Disclaimer: Prices may vary based on the box size and add-ons.
Shipping boxes are made of standard materials for transportation, but custom mailer boxes are made with branding and design in mind to create a special opening experience for customers.
It is possible to create your own artwork and logo for a mailer box. This allows for personalized branding that reflects your unique style and vision.
You can pay for your order using PayPal, Payoneer, or bank transfer.