whatsapp
Products » Box By Style » Mailer Boxes

Mailer Boxes

Keep your products safe with custom mailer boxes that are designed to improve the unboxing experience while providing durability. These easily assembled, crush-resistant boxes provide secure...

Read More
Get A Quote
Contact Info
Product Info

Ready to design your box online? Already using our dieline template?

Supported formats: Pdf, jpg , png

Can’t Find what you’re looking for?? Our specialists can help! Request a Consultation

No Die & Plate Charges

Free Shipping

Quick Turnaround Time

Free Graphic Designing

Description

Specifications

Material

Artwork Guidelines

Order Process

What is a Custom Mailer Box?

Custom mailer box is a self-locking packaging solution commonly used for shipping and e-commerce for having a sturdy design, which features a double-sided wall construction with flaps that fold over and interlock without additional tape or adhesives. The top flap tucks into the box front, creating a secure closure. Mailer boxes are ideally used as shipping or subscription boxes to dispatch clothing, electronics, or other items that need extra protection. 

Material Used for Mailer Packaging

Mailer packaging boxes are made from high-quality and long-lasting materials such as corrugated, cardboard, and kraft which also provides protection. 

  • Corrugated: This is made from a fluted sheet layered between two liners and this cardboard is intended for the heavy product packaging. The multi-layered corrugated structure ensures crush resistance allowing the box by style to resist shipping challenges while maintaining product stability.
  • Kraft Paper: This is an eco-friendly material that is made from wood pulp and processed into a strong and fibrous sheet. This is also known for its strength and sustainability. This material is recyclable and has a rustic appearance. 
  • Cardboard: It is made by pressing together moist fibers, and wood pulp like grass or rags. This provides stability and is also lightweight. You can easily customize this with vibrant prints making it a perfect choice for mailer packaging. 

How Mailer Boxes Can Promote Your Business?

By offering customers an engaging branded unboxing experience, mailer boxes can greatly increase business exposure. Custom designs that include your logo and colors increase brand visibility and recognition. High-quality materials make a lasting impression and demonstrate your dedication to quality. Inserts and compartments are examples of unique structural elements that can improve product presentation and give your products a more upscale feel. Furthermore, personalized messages or promotional offers within the box promote customer loyalty.

Eco-friendly Materials for Mailer Packaging 

We are dedicated to delivering eco-friendly mailer packaging materials that prioritize sustainability while keeping the durability and quality of boxes. Our packaging solutions are prepared to lower environmental impact while protecting your products.

Available Printing & Finishing Methods

With the range of printing and finishing options we provide for custom mailer boxes, you can make visually striking designs that truly convey your brand.

Printing Methods

  • Digital printing: This method is great for small runs because it produces high-quality images quickly without compromising detail. This process works well for limited editions or seasonal promotions because it is affordable for small quantities.
  • Offset Printing: This traditional technique works well for larger quantities because it yields clear details and brilliant colors. Offset printing is renowned for producing consistently excellent results, so your designs will look amazing in every box.

Finishing Options

  • Matte Coating: This offers a protective layer and a smooth non-reflective finish to improve the quality of the boxes.
  • Glossy Coating: It adds a shiny layer and provides color vibrancy to create a highlighting effect for designs to draw the attention of your customers 
  • UV Coating: This is the protective layer that adds a glossy sheen and increases the durability of the mailer boxes. 

Add Ons

  • Spot UV: It gives a specific area a shiny finish and creates a highlighting combination between matte surfaces.
  • Embossing/ Debossing: This process raised and recessed patterns with a noticeable tactile aspect on the surface of your packaging.
  • Foil Stamping: It adds a metallic finish like gold, or silver to specific areas to increase the luxury appeal of the boxes.

Why Choose Our Mailer Boxes for Your Products?

Choose our mailer boxes for your products because they are durable, customizable, and have a professional appearance. Our boxes, made of high-quality materials, protect your items during transit while remaining visually appealing. You can create a unique unboxing experience that improves brand recognition by having complete control over the design, including branding elements. 

  • Our fully customizable designs let you integrate branding elements for increased visibility.
  • Our mailer boxes are simple to assemble, saving you time in the packaging process.
  • We provide environmentally friendly materials, promoting sustainability in your packaging choices.
  • A memorable opening experience promotes your brand and increases customer satisfaction.

Box Style

Mailer Boxes

Retail Boxes

All Custom Sizes & Shapes

MOQ

Starting from 100 Boxes

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored,Perforation

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

12 - 16 days / For Rush Order Contact Us

Shipping

Flat

Material
Kraft

Natural Kraft brown recyclable and eco-friendly material.

Cardboard

A lightweight and cost-effective material.

Corrugated

A durable material ideal for shipping and protecting heavier retail products.

File Format & Resolution

Submit artwork in vector format (PDF, AI, EPS) with a minimum resolution of 300 DPI to ensure clarity in printing. Raster images (JPEG, PNG) should also meet the same DPI requirements.

Bleed & Safe Zone

Include a 0.125" (3mm) bleed on all sides of your design to prevent cutting errors. Ensure that important text and logos are within the safe zone, at least 0.25" (6mm) from the edge.

Color Mode

Use CMYK color mode for accurate print colors. Avoid RGB, as colors may shift during printing.

Fonts & Line Weights

Convert all text to outlines and ensure font size is at least 6 pt for readability. Line weights should be a minimum of 0.25 pt to avoid disappearing during printing.

Proofing

Always review a digital proof of your artwork before finalizing the print to ensure accuracy.

01
Submit Your Artwork Design & Requirements

Submit your custom design and specs for the boxes through the Website Portal and discussing with one of our Representative. Ensure that you include all relevant details such as dimensions, material preferences, and artwork files.

02
Get a Quotation

Once the design and requirements are submitted, you will receive a quotation based on the packaging type, order quantity, and additional customizations. This step includes reviewing costs for various features and ensuring they align with your budget.

03
Review Proofs & Samples

Before full production, digital proofs or physical samples may be provided to review. This is your opportunity to make any final changes or corrections before mass production.

04
Production & Shipping

Once you approve the order it goes into production. Depending on the company, shipping timelines and tracking information will be provided once production is completed.

Start your Packaging Journey Today Get to know our range of packaging solutions and choose one that meets your needs. Explore Our Products

Related Products

Our Customers Love What We Do

At the Box Agency, we value our customers’ feedback a lot. Let us take a look at what our valued clients have to say about our customized packaging services and solutions.

Frequently Asked Questions

Everything you need to know about boxes. Can’t find the answer ? Please chat to our friendly team

What is the Minimum Order Quantity (MOQ) for my Order?

The minimum order quantity is 100 units, with no maximum limit. The price per box can be reduced by buying boxes in quantity.

How Can I Lower the Rates of Per Unit?

Bulk orders for mailer boxes may result in cost savings. The price is affected by the artwork design, the quantity of orders, the finishing options, and the packaging materials used. Give us a call at 346-299-2394 for particular discount information.

Can we add special features to these Mailer Boxes, such as Handles or Inserts?

Yes, we can give mailer boxes extra features like handles for carrying convenience and inserts for safe product placement and improved presentation.

Do you provide artwork design support?

You do not need to provide a design for our packaging. Yes, if you have a design ready, we can incorporate it. If not, you can still rely on our experienced designers to handle every detail.  

Can I order a Sample of the Mailer Box?

Yes, you can request a sample of a custom mailer box. This allows you to assess the materials, design, and quality before making a larger order. We have 3 types of packaging samples:

Type Printing Options Material Option  TAT Pricing 
Random Sample Already Printed Sample with Finishing Kraft, Cardboard/

Corrugated 

9- 12 days 50$
Plain Sample  Unprinted Plain Sample Kraft, Cardboard/

Corrugated

9- 12 days  75$/100$
Pre-Production Sample  Printed Sample with Production Facilities according to Client Requirement Kraft, Cardboard/

Corrugated

10-14 days 100$/ 150$

Disclaimer: Prices may vary based on the box size and add-ons.

What is the difference between Shipping Boxes and Custom Mailer Boxes?

Shipping boxes are made of standard materials for transportation, but custom mailer boxes are made with branding and design in mind to create a special opening experience for customers.

Can I design my own logo and artwork for Mailer Boxes?

It is possible to create your own artwork and logo for a mailer box. This allows for personalized branding that reflects your unique style and vision.

How Can I Pay for My Order?

You can pay for your order using PayPal, Payoneer, or bank transfer.