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Mylar Envelopes

Custom mylar envelopes are ideal for mailing non-fragile items like square cards, gift vouchers, and book tokens. Made from reliable material, these envelopes protect from rain and dirt. With...

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Supported formats: Pdf, jpg , png

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Description

Specifications

Material

Artwork Guidelines

Order Process

What is a Custom mylar envelope?

A custom mylar envelope is designed to store and send VIP files, certificates, legal and official documents. These are made from high-quality material with tear-resistant, waterproof, heat-sealable features. Mylar mailing envelopes can be customized in different sizes, shapes, and colors to make them appear fantastic when used to wrap presents and corporate gifts.  Most common  styles used in custom mylar envelopes are flat mylar envelopes, resealable envelopes, and window mylar envelope styles. Top quality mylar envelopes are designed with tamper-evident seals to prevent people from invading the privacy of important documents.

Materials used for Customized mylar envelopes

We use the following high-quality FSC-certified materials such as polyester resin to manufacture custom mylar envelopes.

  • Polyester Resin is ideal for Mylar Bags as it is resistant to tearing and pictures. It ensures safe delivery and allows easy handling and transportation. Resin is lightweight and compact which impacts the cost-effectiveness. It can be sealed securely to maintain product integrity and prevent tampering. It can withstand extreme pressure and is resistant to chemicals, oils, and grease making it a suitable option for dispatching clothing items. 

Printing & Finishing Options:

Printing

We design custom Custom mylar envelopes using various printing techniques mentioned below:

  • Offset Printing: A common method for creating vivid prints on Custom mylar envelopes. In this method, ink is transferred from a metal plate to a rubber blanket before being applied to the envelop surface.
  • Digital printing: It is the most cost-effective and vibrant option, especially when choosing simple and minimalist patterns or designs. You have plenty of color schemes in it
  • Foil printing: It is an amazing printing technique that uses metallic foil to achieve embossed effects. We use this printing for premium and luxury touch in custom mylar envelopes.
  • 3D printing: This is a new trend that emphasizes creativity and personalization. It is the best option to leave a positive impression and enhance a brand’s image.

Finishing

We offer high-quality finishing techniques to make your Custom mylar envelopes look exclusive and eye-grabbing. Our premium finishing will make your packaging appealing and attractive.You can choose from:

  • Gloss  is a superficial luster or shiner that catches customers’ attention by providing a reflective and shiny surface. 
  • Matte does not reflect much light and gives a smooth and muted appearance. It is suitable for printing desired artwork design and brand slogan.
  • Premium Soft-Touch Matte provides a matte and velvety finish for a luxurious feel. 
  • Foil Stamping: is used for logos, texts, and designs. 
  • Premium High-Gloss UV used for a luxurious polished look adding depth and dimensions to the packaging with artwork and bold graphics. It makes your packaging resistant to moisture and scratches.

Why Choose Box Agency for Customized mylar envelopes?

Box Agency does not compromise on the quality  and provides various sizes and styles for custom mylar envelopes. We provide various benefits to our clients such as:

  • We offer cost-effective and durable material
  • We offer wholesale prices if there is an order in bulk
  • Provide free designer support for personalized designs in custom mylar envelops
  • Add-on features if required and requested 
  • compartments and Windows can be added on request 
  • Provide better storage capacity with containment 
  • Ensure the ultimate safety and protection, delivering as the picture perfect 
  • No hidden charges
  • Ensure safe delivery by providing premium quality material 
  • 2D and 3D sampling before order confirmation

Box Style

Mylar Envelopes

Retail Boxes

All Custom Sizes & Shapes

MOQ

Starting from 100 Boxes

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored,Perforation

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

12 - 16 days / For Rush Order Contact Us

Shipping

Flat

Material
Polyester Resin

A Strong, Durable, and Flexible Plastic material that is Highly Resistant to Moisture, Punctures, and Grease.

File Format & Resolution

Submit artwork in vector format (PDF, AI, EPS) with a minimum resolution of 300 DPI to ensure clarity in printing. Raster images (JPEG, PNG) should also meet the same DPI requirements.

Bleed & Safe Zone

Include a 0.125" (3mm) bleed on all sides of your design to prevent cutting errors. Ensure that important text and logos are within the safe zone, at least 0.25" (6mm) from the edge.

Color Mode

Use CMYK color mode for accurate print colors. Avoid RGB, as colors may shift during printing.

Fonts & Line Weights

Convert all text to outlines and ensure font size is at least 6 pt for readability. Line weights should be a minimum of 0.25 pt to avoid disappearing during printing.

Proofing

Always review a digital proof of your artwork before finalizing the print to ensure accuracy.

01
Submit Your Artwork Design & Requirements

Submit your custom design and specs for the boxes through the Website Portal and discussing with one of our Representative. Ensure that you include all relevant details such as dimensions, material preferences, and artwork files.

02
Get a Quotation

Once the design and requirements are submitted, you will receive a quotation based on the packaging type, order quantity, and additional customizations. This step includes reviewing costs for various features and ensuring they align with your budget.

03
Review Proofs & Samples

Before full production, digital proofs or physical samples may be provided to review. This is your opportunity to make any final changes or corrections before mass production.

04
Production & Shipping

Once you approve the order it goes into production. Depending on the company, shipping timelines and tracking information will be provided once production is completed.

Start your Packaging Journey Today Get to know our range of packaging solutions and choose one that meets your needs. Explore Our Products

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Frequently Asked Questions

Everything you need to know about boxes. Can’t find the answer ? Please chat to our friendly team

What is the Minimum Order Quantity MOQ for my Order?

The minimum order quantity (MOQ) for custom mylar envelopes is 100 units with no upper quantity order limit. You can place your order in bulk to get the wholesale rate.

Do you provide artwork design support?

Yes, you can custom design your custom mylar envelopes in terms of logo and artwork using our design support and easy-to-use website. Our clients are of different categories from offices to homes. That is why we pay attention and care to catch every bit of difference in demand.

How Can I Lower the Rates of Per Unit?

You can lower the rates per unit by placing an order in bulk. The cost depends on the size, printing, and finishing techniques. By planning according to your budget you can choose from the above-mentioned printing and finishing options.

How Can I Pay for my Order?

You can pay through Bank Transfers, Paypal and Payoneer for your order.