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Products » Box By Industry » Sustainable Packaging » Recycled Poly Mailers

Recycled Poly Mailers

Give your products sturdy and reliable packaging with our custom recycled poly mailers, made with post-consumer recycled materials to fulfill sustainability standards. Our mailing bags are...

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Supported formats: Pdf, jpg , png

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Description

Specifications

Material

Artwork Guidelines

Order Process

What is a Custom Recycled Poly Mailer?

A custom recycled poly mailer is a shipping envelope, manufactured using recycled plastic materials. This is a sustainable packaging solution designed to fulfill the functional needs of businesses. Recycled poly mailers can be customized using brand logo, color contrast, and artwork design to improve the product presentation. These are durable and protect the products during the tough shipping process. These are considered suitable for the transportation of various products from clothing, electronics to cosmetics and small accessories. This is an eco-friendly and cost-effective method used for the bulk shipping of different products.

Materials used for Customized Recycled Poly Mailers:

Box Agency uses two types of materials to manufacture customized recycled poly mailers:

  •   Recycled LDPE (Low-Density Polyethylene) is a durable material manufactured using recycled plastic waste. Recycled LDPE is flexible, tamper-proof, and water-proof. This is considered ideal for poly mailer packaging for shipping various goods.
  •   Recycled HDPE (High-Density Polyethylene) is a sturdy and rigid packaging material used in the manufacturing of sustainable packaging. This is mostly used for the shipping of heavy-weight products. Recycled HDPE is also tamper-proof and water-proof.

Recycled Poly Mailer Packaging made from Eco-Friendly Materials

Recycled Poly Mailer packaging is made from eco-friendly materials like recycled LDPE or recycled HDPE. These materials are durable and crafted using recycled plastic waste to reduce virgin plastic use. Recycled Poly mailers hold the least environmental impact and help reduce plastic wastes from landfills. They are durable and reusable and, therefore, require fewer resources in the production procedures. This type of packaging is recyclable and has a low carbon footprint.

Printing & Finishes Options:

Box Agency offers a wide range of printing and finishing options for custom recycled poly mailers. The selection depends on the required product outlook and the client’s budget. Below is the list of different printing methods available for custom recycled poly mailers:

  •   Flexographic Printing is the most common printing method used for custom recycled poly mailers. This involves the transfer of ink from flexible plates to plastic film. This is a high-speed printing process and is mostly used for vibrant printing of bulk orders.
  •   Screen Printing is also called screen printing. The versatile approach uses a mesh screen to transfer ink to the plastic sheet. This method produces durable printing that can withstand washing, fading, wear, and tear. This is considered ideal for customized artwork in small-scale production.

The brands could also choose one or both side printing options to enhance their recognition among the target customers.

We also offer various finishing options including:

  •   Lamination – A thin layer of plastic film is applied on the surface of poly mailers to protect them from moisture and scratches.
  •   Embossing – An elevated design created on the surface of poly mailers.
  •   Foil Stamping – Add a metallic or textured finish to the material for a luxurious outlook.
  •   UV Coating – A glossy or matte finish applied on the surface to increase the durability of printed poly mailers.

Why Choose Box Agency for Personalized Recycled Poly Mailers?

Choose Box Agency for personalized recycled poly mailers as our focus is to support sustainability while reducing the use of plastic packaging materials. We customize the poly mailers with the logo, color contrast, and other imperative elements to increase the brand’s visibility. The personalized poly mailers made with high-quality eco-friendly packaging materials give your premium products a polished and professional outlook. This attracts the target audience with a positive brand image and helps promote new products or offerings. Our recycled poly mailers are sturdy and keep the products safe during bulk shipping. These are quite versatile and offer customers an amazing unboxing experience. Box Agency provides free logo design, artwork design, and dieline template services to worthy clients. We utilize reliable shipping forums like FedEx or DHL to deliver personalized recycled poly mailers.

Box Style

Recycled Poly Mailers

Retail Boxes

All Custom Sizes & Shapes

MOQ

Starting from 100 Boxes

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored,Perforation

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

12 - 16 days / For Rush Order Contact Us

Shipping

Flat

Material
Recycled LDPE

A flexible and durable material repurposed from low-density polyethylene waste, commonly used in bags and packaging.

Recycled HDPE

A strong and lightweight material made from high-density polyethylene waste, ideal for bottles and containers.

File Format & Resolution

Submit artwork in vector format (PDF, AI, EPS) with a minimum resolution of 300 DPI to ensure clarity in printing. Raster images (JPEG, PNG) should also meet the same DPI requirements.

Bleed & Safe Zone

Include a 0.125" (3mm) bleed on all sides of your design to prevent cutting errors. Ensure that important text and logos are within the safe zone, at least 0.25" (6mm) from the edge.

Color Mode

Use CMYK color mode for accurate print colors. Avoid RGB, as colors may shift during printing.

Fonts & Line Weights

Convert all text to outlines and ensure font size is at least 6 pt for readability. Line weights should be a minimum of 0.25 pt to avoid disappearing during printing.

Proofing

Always review a digital proof of your artwork before finalizing the print to ensure accuracy.

01
Submit Your Artwork Design & Requirements

Submit your custom design and specs for the boxes through the Website Portal and discussing with one of our Representative. Ensure that you include all relevant details such as dimensions, material preferences, and artwork files.

02
Get a Quotation

Once the design and requirements are submitted, you will receive a quotation based on the packaging type, order quantity, and additional customizations. This step includes reviewing costs for various features and ensuring they align with your budget.

03
Review Proofs & Samples

Before full production, digital proofs or physical samples may be provided to review. This is your opportunity to make any final changes or corrections before mass production.

04
Production & Shipping

Once you approve the order it goes into production. Depending on the company, shipping timelines and tracking information will be provided once production is completed.

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Frequently Asked Questions

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What is the Minimum Order Quantity MOQ for my Order?

The minimum order quantity (MOQ) is 100 units, and there is no upper quantity order limit. You can order custom recycled poly mailers in bulk to lower the cost per unit.

Do you provide artwork design support?

Yes, we provide artwork design support at quite an affordable price. You can discuss your recycled poly mailer requirements with our experts to get the logo and artwork designed to fulfill your brand needs.

How Can I Lower the Rates of Per Unit?

You can reduce the cost by ordering custom recycled poly mailers in bulk. The price depends on artwork design, order volume, finishing, and the packaging material you select. You can also reach us at 346 299 2394 for precise discount details on your order.

How Can I Pay for my Order?

You can pay through bank transfers, PayPal, and Pioneer for your order.